Saturday 27 June 2015

BP's head of technology harnesses petaflops to drive headline efficiencies

Most would assume that technology jargon and computing prowess need not be part of conversations with senior oil and gas executives, and the sector is often chided for being behind the digital curve. However, in an age where bits and bytes are everywhere, at a time when oil and gas majors crave process efficiencies, such clichés are destined for the dustpan, according to David Eyton, Group Head of Technology at BP.

Despite trying times for the industry, Eyton says the oil and gas major invested two-thirds of a billion dollars towards digitally driven research and development (R&D) last year, and a similar amount deploying fruits of the labor that led to its recent “digital oilfield” modelling concept. In pursuit of the optimal solution, BP has notched up a series of firsts for the oil and gas business – from 4D seismic site surveys to state of the art ocean floor detection nodes, drones tracking installations to hubs processing high density real-time data that is pouring in from installations.

David Eyton, Group Head of Technology at BP. Photo by Graham Trott © BP Plc
David Eyton, Group Head of Technology at BP, addresses a team meeting. Photo by Graham 
Trott © BP

Eyton’s face lights up when he mentions “Advanced Collaborative Environments”, BP’s monitoring centers based onshore that enable experts to work directly with offshore operators using real-time information. One such center in the Energy Corridor district of Houston, Texas is capable of data processing speeds of up to four petaflops. “That’s four quadrillion floating point operations per second (FLOPS) requiring a massive number of computers working in parallel on the same task with an aim of processing it in the quickest possible time.”
To provide some context, US Department of Energy’s Oak Ridge Laboratory Titan supercomputer has a speed of 20 petaflops. So why does BP need four petaflops? “Digital is everywhere within the company. Back office and administrative IT department, of course, is completely separate from the process technology unit.
“Members of my unit are not all are IT hacks – we have geologists, surveyors, engineers, petrochemists and support staff, all contributing towards developing digital processes. For instance, BP’s patented Independent Simultaneous Sources (ISS) technology for land seismic imaging was designed by our geophysicists in tandem with the programmers.”
And Eyton, most certainly, isn’t an IT hack himself in a true sense of the word. Having qualified as a civil engineer, he went on to hold several executive offices in the upstream division of BP from Trinidad to Australia over the last three decades, before taking on his current role seven years ago.

“My career pathway brought about a holistic understanding of the need to harness technology to reduce risk and create value. Away from upstream, even when it comes to examining downstream chemical processes, I cannot imagine doing it without a digital companion before the physical experiment stage.
“Of my seven direct reports, two – the heads of technology at upstream and downstream divisions – also dually report to [Chief Executive] Bob Dudley; that’s indicative of the emphasis we place on digitally supported hydrocarbon extraction.” Yet, BP’s core offerings – oil and gas – are physical products, so it is not a Google or Microsoft, or trying to be one for that matter. “For us digital is a massive enabler, and for the industry in general it has been about the progress of computing and seismic survey techniques of land and offshore prospection sites.
“In a competitive exploration and production (E&P) environment, the whole point of harnessing technology is that you can model what you do before execution, in large part by collecting, processing and interpreting massive amounts of seismic data and deriving operational benefits.”

David Eyton. Photo © by Graham Trott / BP Plc
Eyton says digital has been a great enabler for BP’s exploration and production efforts. Photo by 
Graham Trott © BP

Sophisticated 4D seismic imaging improves the odds of BP finding oil and gas in remote locations and, once in production, track movement through reservoir formations over time. Other benefits have included survey costs being halved, and it currently takes BP a fifth of the time for surveying a prospection site than it did prior to the deployment of recently conjured up digital solutions.
Eyton cites Valhall, an oilfield in the North Sea, where BP shot its first ever 4D seismic imagery, as an example. “We got perhaps one of the most accurate measurements of fluid flow. It was a great experiment, and now the technique is being regularly deployed in the Gulf of Mexico towards lowering costs and improving operations.”
Mad Dog offshore oilfield, offers a case in point there. “In 1998, given the complexities of the salt formations in Gulf of Mexico seabed we had to drill through; BP went with a single well when the site came onstream in 2005. Today digital seismic is assisting us as operators of the field to look beyond a single well and enhance production.”
In fact, it is inconceivable to imagine BP venturing into an upstream venture these days without deploying a digital survey to suss out its prospects. Handy, some would say, when the company is budgeting for a $60 oil price for the next few years. Yet, Eyton says cost has never been the only driver; rather it is a natural progression of process optimization.
“This has been a 25 year journey. The pace of our R&D picked up around 2000-01 when we decided to work towards a bigger digital processing platform. While it is true that some of the latest enhancements have come into play during a lean phase for the oil and gas sector, what we are deploying at the moment has been years in the making.”

In 2013, BP did a review of digital technology, and one of the points observed was the seemingly extraordinary potential of technologies to enhance revenues and reduce costs. “Now, I could argue that the oil price was well above current levels back then, yet we continued with our investment towards digital and are better off. At the end of the day, digital technologies nearly always drive efficiencies.”
The current climate poses serious challenges for BP, but Eyton says the technology department takes a long term view. “Our head count and investment does not go down because the oil price is at $60. For the most part, the current situation has made very little difference to our technology program because the long term view hasn’t changed.
“Most of the impact we’ve felt has a direct connect with business logic. If partners are deferring or cancelling projects, or we have decided to capture deflation – the point at which you can extract value from technology investment has either gone back or possibly disappeared entirely – then there are knock-on consequences and the department has to adjust. But we’re not cutting just for sheer symbolism of reducing headcount in trying times.”
An oil rig in the British sector the North Sea © BP Plc
An oil rig in the British sector of the North Sea, a region where the company first trialled its 4D 
Seismic technology © BP

“Of course, nobody is in denial about the current operating climate. It is clear that technologies which can be deployed very, very quickly are getting added emphasis at the moment.” Eyton also flags up a crucial point. “Don’t forget that the cost of technology has come down too in tandem with computing power following Moore’s Law.
“Hence, the cost of managing data in Houston has gone down and I also see hardware costs coming down via competitive tenders. For example, sensors costing $1,000 today could cost as little as $10 within a matter of years. At the same time, the kit is improving, capable of operating at depths of 30,000 feet which is a pretty hostile environment in terms of temperatures and pressures for data gathering equipment.”
At the end of the day, regardless of the wider operating climate, for BP’s technology team it is all about remaining a step ahead of the competition even though it’s often hard to monitor what rivals are up to. “If I say that we’re spending three-fourths of a billion dollars on R&D, where it would lead to would not be apparent right now.”
In that respect, both for BP as well as the competition, the benchmarks are slightly lagging behind. “If you dig into the business, especially upstream, it is predominantly differentiated around sub-surface technologies. We like to think that we are truly differentiated around seismic technology.
“The progression of seismic from 2D to 4D over the decades is a story of an analog process going digital in leaps and bounds and we’ve been the first to do a lot of things. It indicates that we are perhaps ahead of the pack. That we have a lot of digital capability underpins that.”

http://www.forbes.com/sites/gauravsharma/2015/06/27/bps-head-of-technology-harnesses-petaflops-to-drive-headline-efficiencies/?ss=energy