In much of west Texas, the iconic Prickly Pear cactus — with its
plum-like fruit and forbidding spiked pads — is at best considered a
nuisance, and at worst a downright hazard to livestock.
But in most of
the rest of the semi-arid world — from Mexico and Chile, large swaths of
India and South Africa, as well as Spain and Morocco — Opuntia
ficus-indica (Prickly Pear) is used in dye-making, as feed for
livestock, and, little by little, as feedstock for anaerobic biogas
production.
Image: Cultivated Opuntia (prickly pear cactus)
The beauty of this hardy, drought-resistant cactus, which can
tolerate surprising bouts of cold weather, is that it can be grown on
veritable desert-like wastelands, where conventional crops would wither
and die.
“Opuntia pads have 8 to 12 percent dry matter which is ideal for
anaerobic digestion,” said Axel Tarrisse, managing partner in Zoe
Biotech, a two year-old Marseille, France-based agricultural and
environmental tech company.
Tarrisse notes that with a rainfed climate, there’s no need for extra
irrigation or extra water to facilitate the anaerobic digestion
process. In fact, with only 300 millimeters of precipitation per year,
he says, Opuntia can produce 12,000 kilograms of dry matter feedstock
and still retain enough moisture to facilitate biogas production.
By some estimates, Prickly Pear cactus pads degrade five to ten times
faster than manure. Thus, only 4 hectares of the Opuntia crop can
produce an estimated 800 cubic meters of biogas per day. Although the
cactus is native to semi-arid regions with stifling hot temperatures, it
can also survive and even thrive in mountainous areas that can have
temperatures as low as minus 15 degrees Celsius.
“The world has millions of hectares of land prone to drought and
desertification,” said Tarrisse. “Opuntia helps create a vegetative
cover, which enhances soil regeneration and improves the infiltration of
rainfall back into the soil.”
The idea of using Opuntia feedstock to generate methane-based biogas
first took root in Chile. Although the process had been observed as
early as 1984 in the lab, its commercial application was actually first
realized by environmental engineer Rodrigo Wayland Morales, the owner
and current manager of Elqui Global Energy in La Serena, Chile.
As a student in Chile looking for a thesis project, Morales realized
that throughout Chile’s centrally-located Coquimbo region, there were
hundreds of tons of the cactus pads being discarded annually. Such
waste was primarily a byproduct of the cochineal insect, which feeds on
the cactus and, in turn, is the source of commercial crimson dyes used
in some food coloring.
Morales secured $50,000 USD in financing for the first biogas cactus
project in Chile’s Elqui Valley. Morales says he’s been working on the
idea for more than a decade. Mexico produces hundreds of thousands of
tons of Opuntia per year. Thus, since 2009 has been consulting with
Mexican industry in turning a portion of their rich cactus bounty into
bioenergy.
Morales notes that Opuntia digesters are not only much smaller, but
also much less expensive than those used for anaerobic biogas production
from manure. He says his company currently has turnkey cactus biogas
projects in both Mexico and India. But for more than a decade, his
company has been also consulting with current and potential Opuntia
biogas clients in Chile, Brazil, Ecuador, and Colombia.
Although Morales’ home country of Chile has a stated goal of
generating at least 10 percent of its energy needs from renewable
sources by the year 2022; at present, Opuntia is not a part of that
mix.
“Chile could desalinate sea water and grow the cactus in the desert,”
said Morales. “I imagine the Atacama Desert with cactus; producing the
energy that our country needs.”
Tarrisse says that it’s possible to garner as much as 2.5kwh of methane from 1kg of dry Opuntia.
This bio-methane, he says, can be turned into electricity in combined
heat and power systems where waste heat can be used in the heating or
cooling process. There’s also the option, he says, of using this
bio-methane to charge electric vehicles; or compressing or liquifying it
for use in natural gas vehicles. It can even be purified for injection
into existing natural gas grids.
Depending on the planting density, Tarrisse says that Opuntia can
grow to maturity in as little as one to three years. It can then be
mechanically harvested and chopped before being transferred to anaerobic
digesters where methanogenic bacteria consume release a 50-50 biogas
mixture of methane and carbon dioxide.
Tarrisse says the biggest challenge is finding the right investors
who really appreciate the idea of creating dedicated biomass plantations
on degraded land. Northeast Brazil arguably has the most potential for Opuntia bioenergy production of any region in the world. Today, some 5,000 square kms is already under cultivation in Brazil for use as a fodder for livestock.
Increasing this same cultivated area to 75,000 square kms would by
some calculations potentially generate enough liquid bio-methane to
replace 15 percent of the European Union’s annual consumption of fossil
natural gas. But this would require an estimated investment of $10
billion and at least ten years of development.
Tarrisse says many farmers who had previously grown cactus for
livestock feed are indeed willing to grow Opuntia for biogas. He
maintains that farmers currently growing Opuntia in South Africa would
be more than willing to establish hundreds, even thousands, of hectares
of the cactus for energy conversion. But the trouble is, as Tarrisse
admits, currently in South Africa, there are no investors willing to
fund such a project.
While the state of Texas is also not pursuing Opuntia as feedstock
for biogas production, Wayne Hanselka, retired range manager with Texas
A&M University’s Agri-Life Extension Service, says west Texas
ranchers would likely welcome the harvest of the cactus on their lands,
just to get it off their hands.
Opuntia also currently grows freely across large areas of Australia. Even so, Andrew Lang, an Australian agricultural scientist and World
Bioenergy Association board member, says it is generally considered a
nuisance “Down Under,” a perception that still lingers from the early
1900s when Opuntia “spread over vast areas” of Australia’s inland farm
country.
As Lang notes, Opuntia is already well established in Australia.
“So, nothing is stopping someone from establishing it at scale if they
wanted to try,” said Lang. “But we have other possible biomass sources,
including eucalyptus, that produce well in lower rainfall zones.”
But unlike a lot of current biomass feedstocks, sliced Opuntia pads
can also easily be cooked up and folded in with the morning eggs.
“Saute it,” advises Hanselka, “and it tastes something like green
beans.”
http://www.renewableenergyworld.com/rea/news/article/2014/01/prickly-pear-cactus-nuisance-or-bioenergy-opportunity
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